Hexoris is developing a compact, continuous high-temperature reactor platform targeting substantially lower energy consumption and reduced capital requirements compared to conventional batch processing — starting with battery-grade synthetic graphite.
The same fundamental problem — energy-intensive, capital-intensive batch high-temperature processing — exists across a wide range of advanced materials. The Hexoris platform is being designed with this breadth in mind.
Battery-grade synthetic graphite for EV battery anodes is our first commercial target. Conventional graphitization is among the most energy- and capital-intensive steps in the battery materials supply chain.
Primary FocusSiC is a critical material for power electronics, EV inverters, and semiconductor applications. Current production relies on the Acheson batch furnace process — a century-old approach with significant energy and capital intensity.
Target MarketOne of the hardest and lightest materials known, B₄C is a critical defence material — used in ceramic body armour plates (SAPI/ESAPI), vehicle and aircraft armour, and nuclear reactor control systems. It is produced in energy-intensive electric arc batch furnaces, with no commercially viable continuous alternative currently available.
Target MarketZrC is a high-value refractory material with critical defence and strategic applications — including nuclear fuel cladding for advanced reactors, hypersonic vehicle thermal protection, and rocket propulsion components. It is synthesized via batch high-temperature reduction processes with substantial energy and capital costs.
Target MarketHigh-purity natural graphite for battery and industrial use typically requires batch thermal or chemical purification at high temperatures — a process that shares the same fundamental inefficiencies the Hexoris platform is designed to address.
Target MarketA long-term pathway to process biomass-derived carbon precursors is being developed, enabling a lower-carbon feedstock option across the synthetic graphite and specialty carbon value chain.
Future ExplorationHexoris is pursuing an IP licensing business model. A provisional patent covering core aspects of the continuous high-temperature reactor platform is currently being filed. Our advisors include experts with decades of combined experience in IP strategy, tech transfer, and commercialization.
Bench prototype built. Samples undergoing independent third-party testing at a leading battery materials lab.
Designing, testing, and filing the core IP for the continuous reactor, which will be scaled to market.
Scaling towards industrial demonstration and establishing IP licensing agreements with advanced materials producers across target markets.
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